CAM Variance January 2026
402.04.04.04 CE - Standard Module Assembly Site 2
There is a cumulative schedule variance of -$682k in the cost account 402.04.04.04 CE - Standard Module Assembly Site 2 (CMU). The variance is from the assembly and testing of the first 48% of modules and the associated cleanroom consumables.
This variance is expected, primarily due to missing input parts (baseplates). CMU has received baseplates has resumed production in December and January. Shipment of the CuT baseplates from IHEP are still awaiting setup of the proper import/export protocol through Fermilab procurement. CMU is demonstrating the 12 modules / day protocol now.
There is a cumulative cost variance of -$515k in cost account 402.04.04.04 CE - Standard Module Assembly Site 2. This is expected and is consistent with the cumulative schedule variance discussed below. Schedule delays, due to missing input parts, have caused cost variance resulting from labor costs not earning value.
Impact
The activities contributing to this variance are due to upstream delays in receiving input components needed for the final module test stands, resulting in completion later than scheduled. Once the components become available, the value will be earned, and it should not impact the overall schedule.
402.04.04.05 CE - Module Assembly at UCSB
There is a cumulative schedule variance of -$812k in cost account 402.04.04.05 CE - Module Assembly at UCSB. The variance has two components: most (90%) is due to the assembly, testing, and shipping of full-size equivalent odd-sized modules (1-48%); the remainder is for supporting production at other assembly sites. This past month UCSB produced modules with 16/day protocol.
There is a cumulative cost variance of -$1155k in cost account 402.04.04.05 CE - Module Assembly at UCSB. This is expected and is consistent with the cumulative schedule variance discussed above. Schedule delays, due to missing input parts, have caused cost variance resulting from labor costs not earning value.
Current
There is a current cost variance of -569k which is the result of a lump accruals (666k) reflecting a lump sum of several months of labor for module assembly at UCSB (Task: 402.44.501791 MSSERVICE MS Subcontracts)
Impact
The activities contributing to this variance are due to upstream delays in receiving input components needed for the final module test stands, resulting in completion later than scheduled. Input components are now becoming available and value is starting to be earned; it should not impact the overall schedule.