HGC Slides for July 2026 Review

Links

Steves Managemnent MEeting

Technical Progress

  • commisiioned final tooling
  • Onboarded / TRained technicials 4/day -> 8/day -> 12/day -> 16/day (sustained) *Highlight at UCSB!
  • MMTS… intslled and commissioned IV curves / thermal cylces / electronics sstill being burned
    • Last year -> this year

Gave Talk 29 July 2026 Wednesday

Executive Board Questions

https://docs.google.com/document/d/1rAAh_gFecyf6ZuvchaQz_Wi712kQ7-l1bpKFbzwMzBE/edit?tab=t.0

The silicon modules baseplate in the calorimeter endcap slide from Steve’s plenary on slide 23 indicated a current quality issue, where 1500 baseplates have already been made.

Does this current quality issue affect the 1500 or is this for the ones that are left to be produced?

A: The QC problem (delamination of the Kapton multi-layer from the Ti baseplate) is delaying future module production; it does not impact the 1500 that have already been produced.

This problem was not seen in previous batches of Ti baseplates. We have done a series of thermal stress tests on modules that have already been produced. These studies indicate that modules which pass QC should be OK long-term.

Did this issue affect the original timeline of being complete?

Yes, this is a blocker for production. The October 2027 expected finish shown in Steve's slides assumes module production resumes in September. The expected finish depends linearly on when production can resume.

Trying to understand what is the quality issue as I may have missed what the issue was and the resolution.

This technical issue and its impact will be presented in more detail Wednesday morning. The Executive Summary is that production is on hold until baseplates become available. International partners (KIT, CERN) are highly engaged in solving the problem. We currently believe this will be remedied by surface preparation. We expect a robust solution in place by end of August, which would allow production to resume in September.

We expect to loose ~3 months of production time

Standing Army costs From 10 months CTD 1 Sept 2025 - June 30

10 Months

  CV Actuals ETC Actuals x 1.3
CMU 201 431 1179 560.3
TTU 334 435 1056 565.5
UCSB 576 1024 1075 1331.2
Total 1111 1890 3310 2457.0

2371.2

20 modules / day

Summary:

  • Actual burn rate is 190k / month
  • We can save 3310 - 2457 = 853k witih 16/day starting in September
  • Spares we can probably save 1/4 of the 4% and have enough for testbeams. Maybe more if the yeild goes up

HGC MAC BoEs

Logs

30 July 2026 Thursday

Close out Session … kind of a ridiculous ritual .. Just reading directly off a pdf.

Outer Tracker
Lots on separating out the risks
HGC
Not much really … Need to start making modules !
Trigger
no recommendations
MIP Timing
Spares … loan from CERN
Cost and Schedule
More ETC
Project Management and EHS
Is the project on track,.. No. Not happy with contingency we have 1-2% contingency… they want 30-40%
  • Risk workshop in September 2026
  • weely contingency recovery meetings
  • 6 months

Its been a tough review.

200 M total … Have 30 M left …

29 July 2026 Wednesday

Gave Talk

  • [X] Add Cumulative CV to slidea

14 July 2026 Tuesday

Cannot access the risk register

2026-07-14_14-32-15_screenshot.png … Now fixed!

09 July 2026 Thursday

  • Going through talks